Ergonomic Assembly Station for Heavy Industry

Automotive Components Manufacturer · 2023

This project tackled the challenge of designing a workstation for assembly operators who had to handle parts weighing up to 15 kg during 8-hour shifts. The focus was on analyzing body load distribution and optimizing lumbar and arm support angles. The implemented solution reduced reported muscle fatigue by 40% and increased productivity on the assembly line.

Ergonomic Design Process

A methodical approach to transforming technical requirements into furniture solutions that optimize body support and efficiency in the work environment.

1

Requirement and Context Analysis

We evaluate the specific needs of the industrial environment, user profiles, and tasks to be performed to define parameters for load, mobility, and durability.

2

Biomechanical and Load Modeling

We develop human silhouette diagrams and simulate pressure distribution to identify critical points for lumbar and joint support.

3

Structural and Angle Design

We define the geometry, materials (light wood, steel), and optimal angles of each component to ensure stability and prolonged comfort.

4

Prototyping and Validation

We manufacture a functional prototype for real ergonomic testing, adjusting cross-section plans based on load test results.

5

Production and Delivery

We coordinate final manufacturing with validated adjustments, ensuring each workstation meets technical design and structural ergonomics standards.

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